臥式爐的爐底面(mian)比立(li)式爐的爐底面(mian)容易(yi)搗(dao)固(gu),因為金屬(shu)熔(rong)溝基本上是平放著,僅僅略帶傾斜,這有(you)利于用鐵扦將石(shi)英砂(sha)搗(dao)結實。
臥式爐熔(rong)(rong)(rong)溝(gou)(gou)(gou)安放(fang)(fang)要呈傾斜狀(zhuang),不應(ying)完(wan)金(jin)(jin)(jin)平(ping)(ping)放(fang)(fang),傾斜度(du)約18。,因為(wei)完(wan)全(quan)平(ping)(ping)放(fang)(fang)不利于(yu)液(ye)體金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)的熱(re)(re)(re)(re)循(xun)環,感應(ying)電(dian)爐中(zhong)金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)的運動,不只是(shi)由于(yu)電(dian)磁現(xian)象所引起(qi)的,同時(shi)也(ye)為(wei)熱(re)(re)(re)(re)現(xian)象所引起(qi),因為(wei)熱(re)(re)(re)(re)金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)與冷金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)的比重不一樣,過熱(re)(re)(re)(re)的金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)是(shi)位于(yu)熔(rong)(rong)(rong)溝(gou)(gou)(gou)后(hou)面狹帶(dai)部份,較冷的金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)則在(zai)熔(rong)(rong)(rong)溝(gou)(gou)(gou)的前而和與熔(rong)(rong)(rong)溝(gou)(gou)(gou)相連(lian)的熔(rong)(rong)(rong)池內(nei),這(zhe)(zhe)樣就(jiu)能引起(qi)金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)的熱(re)(re)(re)(re)循(xun)環,從而使(shi)熔(rong)(rong)(rong)池內(nei)的金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)逐漸得(de)到(dao)升熱(re)(re)(re)(re)。如果將熔(rong)(rong)(rong)溝(gou)(gou)(gou)完(wan)全(quan)平(ping)(ping)放(fang)(fang),實踐證明將使(shi)金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)加(jia)熱(re)(re)(re)(re)時(shi)間(jian)延長,從現(xian)象上(shang)也(ye)能看到(dao),在(zai)加(jia)熱(re)(re)(re)(re)過程中(zhong),電(dian)流(liu)表上(shang)的指(zhi)針產生不停地搖擺(bai),這(zhe)(zhe)種現(xian)象的產生說明了(le)(le)熔(rong)(rong)(rong)溝(gou)(gou)(gou)內(nei)的金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)導(dao)體在(zai)不停地發生瞬息斷路,于(yu)是(shi)使(shi)金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)加(jia)熱(re)(re)(re)(re)放(fang)(fang)慢了(le)(le)速度(du),將熔(rong)(rong)(rong)溝(gou)(gou)(gou)呈傾斜狀(zhuang)安放(fang)(fang),則能改善(shan)熱(re)(re)(re)(re)循(xun)環條件(jian),從而加(jia)快(kuai)金(jin)(jin)(jin)屬(shu)(shu)(shu)(shu)的加(jia)熱(re)(re)(re)(re)。
筑爐安放(fang)(fang)熔(rong)溝(gou)時(shi),在實(shi)際操作中(zhong)必須使用量具來求取(qu)傾斜(xie)角度(du),只要在擱(ge)放(fang)(fang)熔(rong)溝(gou)前(qian)部時(shi),砌(qi)兩層(ceng)斧(fu)形磚(zhuan),將熔(rong)溝(gou)安放(fang)(fang)在斧(fu)形磚(zhuan)的(de)斜(xie)面上(shang),即能(neng)達到傾斜(xie)度(du)的(de)要求,非(fei)常簡便。
能使保溫爐內的液體金屬直接進入結晶器內,是依靠裝置在爐身前墻內的石墨底座,實際上石墨底座既是金屬的流出口,又足使爐子與結晶器的連接器,一端伸入熔池內,在金屬流出口上安裝一個石墨制塞桿,旋開石墨塞桿,液體金屬便從石墨底座的管道流入與之相連的結晶器內,將石墨塞桿旋緊,液體金屬被堵住不能外流,另一端被埋在前墻爐壁內,用一塊外方內圓有錐度的耐火磚使其位置固定。
應當(dang)指出,石(shi)(shi)墨底座在砌爐時不能(neng)完全埋在石(shi)(shi)英砂中(zhong),應使其體積的一半(ban)露出石(shi)(shi)英砂底使它(ta)泡在熔融金屬中(zhong)和金屬一同加(jia)熱,實(shi)踐證明,石(shi)(shi)墨底座完全或絕大部份被(bei)埋在石(shi)(shi)英砂內,當(dang)金屬流(liu)入結晶器之前(qian),就有被(bei)降低溫度(du)而影響拉鑄。